Panel+ Installation

The Old Mill Brick Panel Plus System is designed to be installed over plywood using our Panel Plus fasteners. This guide will walk you through the installation process step by step.

Materials Needed:

• Box cutter or sharp knife
• Fasteners
• Screws
• Drill
• Level
• Panel Plus foam panels
• Moisture barrier (Old Mill Air and Water Barrier recommended)
• Drainable Tyvek stucco building wrap (optional)

Step 1: Prepare the Plywood Wall

Before installing the foam panels, cover your plywood wall with a moisture barrier. We recommend using our paint-on Old Mill Air and Water Barrier. Alternatively, you can use a drainable Tyvek stucco building wrap as a moisture barrier.

Step 2: Start with Bottom Outside Corner

Begin installing the foam panels at the bottom outside corner of your wall. To ensure a seamless look, you’ll need to cut the bottom edge of your panels so that a full brick can be placed at the very bottom of your project.

Step 3: Secure Foam Panels

Install the foam panels using the Panel Plus fasteners and screws. Ensure that the fasteners are flush with the panels to create a secure attachment.

Step 4: Check for Level and Alignment

Use your level to verify that you are installing the foam panels straight and evenly. Start by screwing the fasteners into the wall studs to provide a sturdy foundation. Then, add one fastener for every square foot of the panel.

Step 5: Install the Brick

To complete your project, follow the specific instructions for installing the brick. For detailed brick installation guidelines and additional information, visit our website at Old Mill Brick Installation.

By following these steps and utilizing the Old Mill Brick Panel Plus System, you’ll achieve a secure and visually appealing brick wall installation. For more information and comprehensive installation instructions, please visit our website at Old Mill Building Products.

Here’s a step-by-step guide for installing an Old Mill thin brick system on an exterior wall:

Step 1: Gather the Required Tools

Before you begin the installation, gather the necessary tools and materials, which include:

• Razor knife
• Pointer
• Peanut grinder
• 18-volt drill
• Fasteners with screws
• Drought bag or cake bag
• Grout tool
• Four-foot level
• Tyvek stucco wrap (for the exterior wall)

Step 2: Prepare the Exterior Wall

Ensure that the Tyvek stucco wrap is installed correctly on the exterior wall. Confirm that the overlap of the lap seams is at least six inches, as per your local building codes.

Step 3: Prepare the Old Mill Thin Brick System

Examine the Old Mill thin brick system. Note the unique features of the high impact polystyrene panel, such as the cut grooves on the back for moisture disbursement and built-in shelving for brick alignment.

Step 4: Begin Panel Installation

Start from the bottom outside corner of the wall. Adjust the brick on the very bottom by cutting the panel so that a full brick touches your flashing. Ensure your cuts are at the top to end at the top of the wall.

Step 5: Secure the Panels

Use a four-foot level to line up the panel with the studs at 16-inch intervals. Fasten the panel to the wall, making sure the fasteners are flush with the panel.

Step 6: Install Corner Bricks

For the corners, use Old Mill brick corner pieces. Lay out the corners on the corners of the wall, making sure your cuts are on the inside.

Step 7: Apply Adhesive to Corner Bricks

Using an icing bag (similar to a cake bag), apply adhesive to the corner bricks. Start from the top of the wall and work your way down. Ensure a 3/8-inch bead of adhesive.

Step 8: Install Corner Bricks

Place the corner bricks in their channels, making sure to create a slight set back and move them up and down as needed for proper alignment.

Step 9: Align Brick Rows

Use a level to create reference marks for aligning subsequent rows of bricks, ensuring they are level and evenly spaced.

Step 10: Cut and Install Individual Bricks

Cut bricks as needed using a wet tile saw or grinder. Install the individual bricks, maintaining a small gap between the brick and the flashing at the bottom.

Step 11: Allow Adhesive to Cure

Let the adhesive set for at least 24 hours to ensure a secure bond between the bricks and the panel.

Step 12: Mix Mortar Mix

Prepare the mortar mix by checking its consistency. It should resemble icing in texture. Allow it to sit for 8 to 10 minutes.

Step 13: Fill a Grout Bag

Fill an icing bag (or similar) with the mortar mix. Ensure the bag is positioned correctly, folded at the edges to keep it clean.

Step 14: Grout Between Bricks

Use the grout bag to fill the gaps between the bricks. Squeeze and twist the bag to ensure even grout application.

Step 15: Tool the Grout

Smooth and shape the grout with a grout tool or an oak dowel. Ensure that the grout extends slightly past the brick for proper sealing.

Step 16: Clean Excess Grout

Use a stiff bristle brush to remove excess grout from the brick surface. This will reveal the finished appearance of the brick.

Step 17: Check for Proper Curing

Monitor the curing process as you work, ensuring that the grout is not setting up too quickly. Press on the grout; if it does not stick to your finger, it’s ready.

Step 18: Touch Up

Fill any gaps or missing spots with additional mortar mix as needed.

Step 19: Final Cleaning

Use the stiff bristle brush to perform a final cleaning, ensuring a clean and polished appearance for your brick wall.

Step 20: Completion

Your Old Mill thin brick installation is complete. The finished result should be a beautifully installed, lightweight, and durable brick wall. For more tips and information, visit Old Mill Brick’s website.

Remember to follow safety guidelines and consult with your local building codes and regulations throughout the installation process.